When a Facility Manager reached out with a critical cooling tower leak, our team responded immediately. Cooling systems are essential to facility operations – and when they fail, the cost can be steep.
This case showcases how swift action, the right materials, and expert application extended the life of a corroded cooling tower pan, prevented further damage, and saved the client from costly downtime.
The Problem: Severe Corrosion and a Risk of System Failure
Water was already leaking from the tower and pooling on the ground – a clear sign of advanced corrosion. Left unaddressed, this issue could have caused system failure. Our first step was a full inspection to assess the extent of the damage. The pan had deteriorated significantly due to long-term exposure to moisture, chemicals, and environmental stress.
Our Solution: Repair, Reinforce, and Protect
Step 1: Rust and Corrosion Removal
We began with media-blasting to remove all rust, scale, and degraded material from the surface. This step is essential to ensure proper adhesion for future coatings and sealants.
Step 2: Structural Reinforcement
The most damaged areas were patched and reinforced to restore the pan’s integrity. This helped stabilize the structure and prepare it for long-term protection.
Step 3: High-Performance Sealant Application
We applied an industrial-grade sealant designed specifically for cooling tower conditions—resistant to constant moisture, fluctuating temperatures, and chemical exposure.
Step 4: Spray-In Lining for Long-Term Protection
To finish, we installed a spray-in lining system that creates a seamless, protective barrier. This lining defends against future corrosion and helps prolong the life of the entire cooling tower pan.
The Result: A Restored System with Extended Lifespan
Thanks to fast action and expert repair, the facility avoided costly equipment replacement. The cooling tower pan is now reinforced, leak-free, and protected from future damage – extending its service life and improving reliability. This project is a clear example of how proactive maintenance can prevent major failures. Addressing the issue early prevented downtime, avoided expensive repairs, and restored confidence in the system.
Act Now – Save Time, Money, and Stress
Don’t wait for a small issue to become a major problem. For leak sealing, structural repair, or preventive maintenance, our team at Colorado Coating Pros stands ready. Your investment deserves the best care, and we’re here to deliver it.
Contact us for a customized solution that protects your investment and keeps your cooling systems operating at their best!
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